IntoMetal, Inc. is a
Custom Metal Fabricator
of High Quality Metal Parts,
Machined Components,
and Metal Assemblies
CAPABILITIESCNC Laser CuttingCNC TurningCNC Vertical MillingMandrel Pipe & Tube Bending and FabricationMIG, TIG, STICK, Robotic, and Resistance WeldingPrecision Metal Fabrication and Contract ManufacturingPORTFOLIOSCustom Manufactured
Crack Chaser for the Concrete Industry
Custom Inconel 718
Bracket for the
Aerospace Industry

Custom Manufactured Crack Chaser for the Concrete Industry

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Crack Chaser
Crack Chaser
IntoMetal was recently contracted by a client to custom manufacture ten crack chasers for the concrete industry.  These saws are specifically designed and engineered to efficiently clean out, rout, and repair cracks and other imperfections within concrete surfaces.  Using a combination of our services, including, but not limited to, laser cutting, CNC turning and milling, welding, and powder coating, we were able to fabricate top-quality crack chasers that met all customer supplied specifications.

Upholding a (+/-) .03 inch precision tolerance on all fabricated parts, we employed our Amada laser and Finn-Power Turret to cut the shape of each sheet metal and plate part. We used our Finn-Power CNC press brake to bend each part with in .030" so that each component matched precise customer supplied size dimensions.  Each crack chaser measured 27 inches wide by 64 inches long and 46 inches tall.

After general construction was complete, we then applied our CNC turning center to machine all shafts and bushings to within a maximum of (+/-) .005 inch precision tolerance; afterwards we employed our CNC Machining Centers to mill key seats in the shafts.  Saws and tube benders were used to process tubing into handles and machine guards.  After final welding and assembly of all components were completed, our qualified technicians finished the production process by painting the surface of each unit with a durable powder coat.

By performing a variety of in-house testing during the production process, we were able to ensure that every unit was manufactured properly to meet all client requirements. Each crack chaser possessed precision depth control and was serialized for better traceability.    By combining a variety of our advanced machining operations, we were able to manufacture, engineer, and deliver ten, high-quality crack chasers for the concrete industry that met precise client specifications within a short, four week lead time.

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Project Highlights

Product DescriptionConcrete Repair Equipment
Capabilities Applied/ProcessesLaser Cutting
CNC Turret
CNC Press Brake
CNC Turning
CNC Milling
Tube Bending
Welding
Powder Coat Painting
Assembly
Equipment Used to Manufacture PartAmada Laser
 Finn-Power Turret
Finn-Power CNC Brake
Hyundai CNC Lathe,
HAAS Machining Center
 Hyd-Mech Automatic Sawing
Wallace Tube Bender
Motoman Robotic Weld Cell
Powder Coat System
Overall Part Dimensions27" wide x 64" long x 46" tall
Tightest Tolerances+/- .0005" on shaft
+/- .030" on fabricated parts
+/- .030" on weldments
Estimated Part Weight150#
Material UsedA1011 HRP&O, A36, ASTM A108; ASTM A513
Typical OperationsLaser Cutting:
Cut parts to size
CNC Turret:
Punch and shear parts to size
CNC Brake:
Bend sheet and plate to print specifications
CNC Turning Center:
Machine shafts and bushing to within +/- .005"
CNC Machining Center:
Mill key seats in shafts
Automatic Sawing:
Saw tubing and shafts
Tube Bending:
Bend 1" diameter tube
Robotically and Manually weld:
Mig weld the various assemblies.
Paint:
Powder coat paint and assemble
FeaturesPrecision depth control
Serialize
Test for free rotation
Package and ship to customers client
In process testing performedDimensionally using Mil Specs
Check oven temp and chemical concentration
Powder coat thickness
Industry for UseConcrete
Quantity10
Turn Around Time4 weeks
Delivery LocationContinental United States
Standards MetCustomer supplied specification
Product NameConcrete crack repair saw
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